Wednesday, July 1, 2009

Tool Holders

Or: What to do with a few scraps of wood and a few hours of unexpected free time.

When I designed my tool cabinet about 7 years ago, I carefully arranged sketches of my handtools on gridded paper.

Well, needs change, priorities change, and minds change, so my half empty cabinet looks a bit different than the original design.

When faced with a Sunday afternoon with nothing to do but weed the flower beds—a most egregious task—I decided instead to make a couple tool holders for my dovetail and tenon saws and my little mallet.

The saw holders are simple—just a block of wood that matches the shape of the inside of the handles, and little turnbuttons to keep the saws from sliding off the blocks of wood.

The mallet holder mimics the shelf that holds the chisel rack.

Also pictured are two Mag-Bloks (which work extremely well) that I bought from Lie-Nielsen to hold gouges and floats.

So after I made the tool holders, I looked around to see what other handtools needed to be hung in the cabinet. Shockingly, and to my utter dismay, I found that everything—everything!—already had a home in some compartment, drawer, or shelf.

And we know what that means, don't we?
Time to go tool shopping!

Sunday, June 28, 2009

Sindelar Tool Museum

Have tissues on hand because you are about to drool.

If you've never visited John Sindelar's website, Sindelar Tool Museum & Education Center,* you've been missing out on one of the finest collections of extraordinary handtools in the world.

John Sindelar has been amassing his collection of rare, one-of-a-kind, unique tools for decades. Enjoy!
*Since I wrote this blog post, John's website has been taken down, so the link is to an article written by Popular Woodworking Magazine which includes a slide show.

Thursday, June 25, 2009

Handcut Dovetails Video



To view larger and in high definition, click here.

This is not the most expeditious way to cut dovetails and it's just one of several ways to make them. The video has been sped up; it actually takes me about 20 minutes to do what the video shows in 6 minutes 11 seconds.

You can quicken the process by not using a guide block, and you might be faster at chopping out all the waste with a chisel rather than removing the majority with a fret saw. A marking knife is great for transferring layout lines, but I use a pencil that's been bevel-edged on a sheet of sandpaper.

The double-folded piece of paper in the beginning of the video is used to offset the marking gauge about 1/64" so the pins and tails protrude a bit when conjoined. This provides some wood to shave off with a handplane so the mating surfaces can be made flush.

In my opinion, it's faster to cut tails first because you can saw both tail boards at the same time, plus transferring layout lines to the pin board is easier. But if you plan to make skinny, English-style pins, I suggest cutting pins first. It's nearly impossible to transfer the lines of thin dovetails if you cut tails first.

Always saw with the "show" side facing you. In the video, they are marked "Pins" and "Tails".

If you are careful with laying out, transferring, and cutting to your lines, and sawing perfectly straight, your pieces will go together on the first try.

For a write-up of one way to handcut half-blind dovetails, click here. It explains the use of a wide plane blade to assist in lining up the guide block, and lists the tools I use.

Music: Derek and the Dominoes (Eric Clapton) "Bell Bottom Blues" and the instrumental version performed by Vitamin String Quartet.

I used a 1:8 ratio dovetail marker because I had planned to use cherry. When I used pine instead, I forgot to use my 1:6 ratio marker. 1:6 works best with softer woods.

Saturday, June 20, 2009

Lettercarving Video

Watch in high definition here.

I wrote a post on this a while ago but thought it might make more sense to some in video format. Plus this video shows how to carve the serifs on letters. (To be honest, I had nothing better to do today than play with my camcorder.)

The video has been sped up so you won't fall asleep, since I am the world's slowest letter carver. The music is "Closer to You" by Brandi Carlile.

Now that I know how to speed things up in iMovie, I'm tempted to create a "2-Minute Dovetail" video....

Friday, June 19, 2009

WIA Handtools Conference

Woodworking in America Handtools & Techniques Conference
October 2-4 2009 • Valley Forge Convention Center, PA

Registration is now OPEN

See you there!

Wednesday, June 17, 2009

Quaker Locks & Hidden Compartments















Chuck Bender, owner of Charles Bender and Company, Cabinet and Chair Makers, is a maker of exquisite period furniture and instructor/owner at Acanthus Workshop. His wife, Lorraine, is next to him in the photo above.

Chuck is an expert in 17th, 18th, and early 19th c. furniture. Recently, he gave a presentation to our woodworking club about secret compartments and locking mechanisms that were sometimes found in period furniture, such as spice cabinets, slant front desks, lap desks, and blanket chests.

Features like this gave cabinetmakers a chance to show off their skill and ingenuity. And who doesn't like a mystery? Trying to find all the hidden drawers and figure out how to open them was great fun for our ancestors. And by the response from the club, it's still intriguing to modern woodworkers.

Chuck showed us some of his pieces, which included handcut dovetails and hand carved ornamentation. The largest piece, a lovely, tall painted hutch, unfortunately suffered a broken pane as it was carried into the meeting place by club members. I was not the cause of this, even though—as an easy target who is forever without a comeback—I was pegged with the mishap.

Chuck also brought with him an explodable chest to illustrate locking mechanisms and hidden compartments.

One way to lock a drawer is to install a Quaker Lock (also called Spring Lock). Oak, maple, or some other springy wood "key" is slid into a shallow, sloped, bevel-edged dado on the underside of a drawer. A square hole is cut into the drawer support (shelf), in alignment with the key. By reaching underneath the drawer support and pushing a finger through the square hole, the key is depressed, and the drawer can be opened. When the key is not depressed, it pushes against the front wall of the square hole, so the drawer is locked in place.

The bottom shelf of Chuck's demo piece tips upward when you push down on the back edge, and reveals a shallow compartment. When this shelf is removed, you can see a small, sliding dovetail key that slips into a matching mortise inside the cabinet's back. By sliding the key toward you, it releases the back, which slides up, and provides access to hidden spaces behind the drawers.

For 17th, 18th, and early 19th c. cabinetmakers, there were no standards for making these concealed compartments and locks; they just used their imagination. Sometimes, heavy crown moulding camouflaged a shallow drawer behind the ornate profile.

Planning ahead is paramount to successfully including hidden drawers and locks to your furniture. Trying to retrofit them after your piece is built is nearly impossible. Don't do what I did.

Today, we have bullet catches, rare earth magnets, metal springs, and other items to help us include secret spaces in our furniture.

We can also follow on the heels of our ancestors and come up with our own clever ways to add a bit of mystery to our projects.

Tuesday, June 16, 2009

David Savage / Black & Decker Event

All are welcome to this FREE event. You just need to email one of the coordinators (listed below) to let them know you're coming so they have enough food for lunch.


When: Saturday, July 11, 2009.

10:00 a.m. to 4:00 p.m.

Where: Black and Decker University, 8701 Mylander Lane, Towson, MD 21286

Cost: No charge. Pizza will be provided by Black & Decker.


Schedule:

10:00 a.m. – 12 noon: Delta – Porter Cable – DeWalt Product Development team will give a briefing on new tools they have under design and development, and will ask for our feedback to help them improve their ideas.


12 noon – 1:00 p.m.: Lunch


1:00 – 2:30 p.m.: David Savage, a British furniture designer and maker of international stature, will be the featured speaker. Not only is David highly successful in his own business, but he has a multi-decade history of teaching other woodworkers to be successful in their own businesses. David will talk about The British and Irish Studio Furniture Movement. He will focus on how British and Irish furniture makers have developed a way to stay connected with one another. For more about David Savage: www.finefurnituremaker.com


2:30 – 3:00 p.m.: Talk on Setting up and tuning a bandsaw by B&D University


3:00 – 4:00 p.m.: Round Table on “How to make your woodworking business successful”


Raffle/Drawing for a free school seat from Jeff Headley and Steve Hamilton


Contact: Mel Montemerlo at montemerlo@gmail.com; Stu Crick at stu@stuswoodworks.com; or Alan Garner at theagarn@comcast.net

Wednesday, June 10, 2009

3rd Ward

3rd Ward, an art facility in Brooklyn, contacted me about mentioning their woodworking department on my blog.  

I have never been to the facility, but I noticed on their website that Joel Moskowitz is teaching a Sharpening class on June 25 (read his write up here), so I asked him about the woodworking programs and instructors.  He told me that although he has never taught there before, he believes there is a need for this type of facility that provides basic training for designers and furniture makers.

He said that 3rd Ward rents shop space to woodworkers and professionals who are just starting out and that the shop contains the normal machinery and benches you would expect.

So if you live in the surrounding areas, this might be a really good opportunity for you.  If you have any questions about the woodworking programs, please email info@3rdward.com.