Sunday, June 15, 2008

Marketing Tips


You’ve finally decided to follow your heart and open a woodworking business. Your shop is fully-equipped, you have years of experience, stacks of lumber, and you’ve just hung your sign out.

Now what?

How do you find customers? How will customers find you? How will you ensure that you have enough business to stay in business?

Following are a few of the things I’ve learned in my 22 years as a graphic designer. These items apply to all types of businesses but are not necessarily in order of priority.
1. The very best advertising is word of mouth referrals. Stay in touch with your existing clients and ask them to pass your name along to their friends.
2. You don’t need stationery, but you do need a logo and business card. Logos speak volumes about you and your business, and a business card reflects your image and provides your contact information in a compact format. So if you are planning to hire a designer, here’s where you should start. If you’re going to design your own logo and don’t have design experience, fault on the side of simplicity and readability. The best logos are simple, memorable, and can hold up in small format (business card), large format (outdoor signage), and black & white (fax and print ad).
3. Hire a photographer. With businesses that sell product, a professional photographer is the number one priority (along with logo). You are what you create. And if your creations are presented in an unsophisticated way, what does that say about you?
4. Second priority is a copywriter. A talented wordsmith can turn phrases that elevate your image, adding value to your work. Professional copywriting is the bow on the present, that necessary touch that ties everything together and adds style & polish. If you choose to write your own material, be sure to run a spell check and have someone with a good grip on grammar look it over.
Tips on writing your own copy: less is better, be professional, emphasize your strong points & the things that make you unique (do you apply a hand-rubbed finish? do you use only locally-salvaged lumber? do you handcut your dovetails?). Keep in mind that people no longer have time to read lengthy prose and you only have a few seconds to convince them to choose you.
5. Third priority is a graphic designer (unless your business is service-oriented, in which case a designer is the #1 priority). Designers provide the stage for your presentation and define your image through graphic elements, color, font, placement, balance, hierarchy, and pattern. If hiring a designer is cost-prohibitive, see if a university nearby has a graphic design department. Check with the art department faculty to see if any students are looking for freelance work and if they can make a recommendation based on your needs.
6. Set up a website. It’s more important than a brochure. View other websites that you admire and use them as springboards for your own. Above all, make sure it’s easy to navigate, easy to find your contact information, and loads quickly.
7. Know your audience. If your target is high-end clients, then your marketing material must be elegant and tasteful to appeal to that demographic. Conversely, if your target is environmentally-conscious individuals, your material should have an earthy, natural appearance.
8. Make friends. Network. Join your local woodworking club. People have asked me on several occasions if I would build something for them. I tell them I’m not for hire, but Dan or Rick, who I know from my woodworking club and who both own woodworking businesses, can do the job. My friends have obtained business referrals simply by knowing another woodworker.
9. Send a press release to your local newspaper. Did you build something for a community project? Donate a piece for a local charity? Is there something special about your business that would be of interest? Editors of local papers are always looking for interesting material and a newspaper article gives you credibility and free advertising.

I could go on and on and if people seem interested, I’ll write another post on the subject in future. In the meantime, here are two excellent books on marketing that are written specifically for woodworkers: The Woodworker’s Marketing Guide; and Profitable Woodworking, Turning Your Hobby into a Profession.

Disclaimer: I am not looking for more business; I have all I can handle. But I’m happy to freely offer suggestions to people who share my passion for woodworking.

Thursday, June 12, 2008

Simple Carved Design


Rather than leave a smooth face on the wedge of the tusk tenon joint on the sawbuck table, I decided to jazz it up a bit with a carved pattern. The design is very small, only 1.125" in diameter.

A bench hook, a piece of scrapwood, and a nail kept the wedge from moving while I carved the design.

Chip carvers would reach for a carving knife to make this pattern, but I fare better with lettercarving techniques. I used a straight chisel and a gouge with a #3 sweep and made exactly the same cuts I use in lettercarving (here & here). The only difference is I angled the tools at a steeper pitch. A 20º angle just seemed too shallow.

The gouge made all of the concave cuts: the outside wall of the circle and the petal shapes. And the chisel made the other cuts: the inside wall of the circle, which is convex, and the triangles.

To make the triangles, just slide the corner of your chisel into the outer edge of each of the 3 walls, keeping your chisel at an angle, around 60º, and push it down to the middle of the triangle—the point at which all three walls meet.

Finally, a chisel and block plane were used to chamfer the sharp edges of the wedge.

You can see in the close-up that the final design is far from perfect, in fact, my gouge slipped outside the circle a few times. Hopefully no one will inspect it that closely, but if they do, I'll just tell them I was trying to be authentic!

Tuesday, June 10, 2008

Veneering & Inlay

This past Sunday, I took a class taught by Jonathan Benson on Veneering & Inlay. Jon is a graduate of the Rhode Island School of Design with pieces exhibited in over 40 galleries nationwide, has taught college level woodworking for over ten years, has written for publications such as Woodshop News and Woodwork Magazine and has recently written a book entitled Woodworker's Guide to Veneering & Inlay.

Jon explained the different ways that veneer is cut from a log, depending on how it will be used, and the benefits to using veneer over solid wood. One reason in particular is sustainability. Wood cut into veneer can cover a whole lot more surface area than its solid wood equivalent. He explained bookmatching, 4-way (and more) matching, arranging pie shapes, cutting diamond shapes, and applying veneer to curved surfaces.

Veneering began in ancient Egypt, 5,500 years ago, where thin pieces were cut from a tree with an adze and made smooth with stones. Even though the veneer was 1/4" thick, it made the best use of the wood that was scarce and precious to the Egyptians.

Jon demystified veneering and inlay for me and demonstrated just how easy it is. I made my first inlay, using bookmatched walnut and a piece of birdseye maple, and although I haven't glued it to a substrate yet, it came together with little effort.

In his book, Jon explains exactly how to work with veneer; its history; how it is produced from a log; how to repair it; how to arrange it for spectacular geometric patterns; how to make a jig which utilizes a mirror to determine the best cut; how to make a jig that secures the veneer while you square the edge; how to create inlay, parquetry, and marquetry; how to work with curved projects; how to make your own veneer; and how to build a curved mirror frame, along with step-by-step instructions.

Working with veneer not only opens up a whole new aspect to woodworking, it enables you to work with wood which in its solid form might be cost prohibitive, and allows you to feel good about helping to sustain our forests.

Sunday, June 8, 2008

Lamb's Tongue

A lamb's tongue is a decorative profile carved into a workpiece which eases the transition between a chamfer and a square corner. The original sawbuck table does not use a lamb's tongue, but a simple curve, on the stretcher that links the two leg assemblies.
One of the things that attracted me to this project was all of the details—ones that I have never tried before—that were applied to what at first glance appears to be a very simple table: eased chamfers, tusk tenons, sawbuck legs, and an angled drawer.

First, I made a jig so the corner I was working on would face up and so I didn't have to use clamps to secure the stretcher to the workbench. It is entirely possible to make this design element with just a straight chisel. Maybe that's why we see this feature in so many antiques—it's a subtle, yet distinctive, and easily created element. To use a chisel, carve the convex portion with the chisel bevel up. Use it bevel down, and lever the chisel in a scooping motion for the concave portion, working from both sides of this section to avoid tearout. Scoop down into the "valley" and feather the area where two sides of the valley come together. I had an easier time accomplishing this with a gouge.

Now...onto the tusk tenons!

Thursday, June 5, 2008

Woodworking Around the World

Some online statistic services let bloggers know how readers found them—through searches or referrals from other sites—and where in the world readers reside. Below is a list of the places where woodworkers who read this blog live. In total: 59 countries/regions/territories. Wow. Woodworking is truly a universal language.

I am very curious about woodworking in other parts of the world, including other states within the U.S., particularly regarding the types of wood that are readily available and the styles of furniture that originated there.

Cherry and walnut are plentiful where I live and they are my favorite woods to work with, followed by pine. I have only cursory knowledge of the furniture styles that originated in PA, so am not able to write about them with any depth, but my favorite is Pennsylvania German furniture for its folksy, earthy, and practical qualities.

At right are photos of a trunk that my great-grandfather built in Boxholm, Östergötland, Sweden before he came to the U.S. I have never seen the trunk in person, just photos, so I'll guess that the wood is pine. The hardware is not original and there had been a sliding tray inside which has since gone a-missing. Sturdy and functional, but with what may have been a purely decorative element on top of the lid—the raised portion.

The wooden plate was painted by my grandma and reads, in Swedish, "Welcome to our home." She used a technique called rosemaling, or rose painting, which originated in Norway in the 1700s. "C" and "S" strokes, and stylized flowers are indicative of this style of painting. Although she was not a woodworker, grandma may have influenced my love of folk art and handmade creations.

I would love to hear from woodworkers across the globe & U.S. about the wood & tools they use and the furniture designs & decorative elements that are representative of their country or state. Feel free to leave a comment here or email me directly: goodwoodworkshop@comcast.net. Photos are appreciated!

Tuesday, June 3, 2008

Desert Island Tools

"Desert Island" is a figure of speech that refers to your favorite of something (I didn't make that very clear when I first posted this, my apologies). With "Desert Island Tools", I'm asking which tools can’t you do without? You know, the ones that get a workout every time you’re in the shop. Let’s say you can choose 5 items from your shop. My list includes:

1) 18” Jet Bandsaw—used to resaw lumber, rip rough-cut boards, cut small pieces, make angled and scroll cuts, cut tenons, and shape plane blanks.

2) Lee Valley Veritas Low Angle Block Plane—for chamfering edges, trimming dovetail and finger joints, planing small boards on edges and face, and making dowels.

3) Krenov-Style Jack Plane—of all the planes I’ve made, this one, my first one (beginner’s luck), still works best, even on end grain. It cuts a very fine shaving, so I use it for final finishing and jointing.

4) 5/8” Japanese Chisel—a good size for most projects and keeps a sharp edge for a long time.

5) Shop Apron, including contents (Yeah, it’s cheating. But it’s my blog.)
a. Bridge City Toolworks 4” Square—accurate and pretty and the only item from this company that I can afford.
b. 1.5” Engineer’s Square—just the right size for small pieces and for transferring layout lines to edges. Great for dovetails.
c. 6” Ruler with 1/64” increments—I have two because I’m terrified of losing it.
d. 6" Combination Square—for marking a parallel line along the length of a board, checking depths of mortises and dadoes, finding the center of a board’s edge, and more...
e. Tape Measure—for measuring long boards. I absolutely cannot get used to a folding rule.

So...what’s on your "island"?

Sunday, June 1, 2008

Mortise & Tenon

There are two beefy mortise and tenon joints (read: lots of room for error, if you're like me) that support the stretcher on the sawbuck table. The mortises are 1.5" (w) x 2" (h) x 1.375" (deep) and the tenons are almost 5" long. I laid out the mortises using a cardboard template to ensure that both would align correctly, then removed the bulk of the wood with a forstner bit chucked into my drill press.

A mortising chisel removes chunks of wood in short order and a paring chisel cleans up the sides of the mortise. I worked from both sides of the leg assembly and checked for square along the way. If you pare from both sides, often a crown is created in the middle of the joint, which is revealed by a square.

To layout the tenon, I used a slicing gauge to incise lines on the end and on all four sides and defined the shoulder with a chisel before roughing out the shape on the band saw.


Then, for two reasons, I used a #50 rasp to work the tenon down to the layout lines:

1) The rasp quickly removes band saw marks and 2) I have never been able to make my Stanley shoulder plane work properly. It's demon-possessed. No, really. That's the only possible explanation.

Wednesday, May 28, 2008

Shaker Oval Boxes

At the [boys] woodworking club meeting last night, the topic was "How to make Shaker Oval Boxes", a presentation given by fellow club member and President of Volunteers of America, Alan Garner.

The Shakers used oval boxes to hold everything from nails to thread to dried food to paint pigment. According to Alan, Shaker oval boxes were the original tupperware. Typically the boxes were made with pine tops & bottoms and maple sides. Originally they were painted bright colors, but when natural wood became the fashion in the mid-late 19th c., the Shakers switched to clear finishes.

Using a belt sander, Alan feathers the squared-end of the wood strip that will lie beneath the fingers of the box, creating a smooth overlay.

The fingers are already cut to shape when he soaks the wood strips (that will become the walls of the box and lid band) in a water-filled metal box which sits atop and is heated by an electric hot plate. Once the wood is wet, he uses a utility knife to cut a 10º bevel on the fingers. Then he reheats the wood strip.

Working very quickly, he bends the heated wood around an oval form and marks the point of overlay with a pencil. He removes the wood from the form, re-bends it and aligns the pencil marks.

Using a 12" long, 2" thick pipe as an anvil, he fastens the box together with copper tacks, which are hammered through pre-drilled holes. Copper tacks will not stain wood as steel tacks will. By tapping the tacks into the wood while it's resting on the pipe, a hook is created on the point of the tack and it bends itself back into the wood.

Two shapers are inserted into the top and bottom openings of the box to help maintain the shape as it dries. The heated lid band is bent around the box to determine the circumference, marked with a pencil, and tacked together in the same manner as before. The box is allowed to dry for 24 hours.

Alan uses either quartersawn wood or plywood for the lid and bottom of the box and marks the shape by tracing inside the box and lid band. He then roughs out the shape on a bandsaw and uses a disk sander to create a 2º bevel along the edge.

To fasten the plywood inside the lid band and bottom of the box, Alan uses a jig to drill holes for square-sided, wooden toothpicks that act as dowels to pin the pieces together. In the second to last photo you can see 2 toothpicks along the bottom edge of the box. The jig secures his drill, and a wood rest, placed in front of the drill bit, positions the box at the right height for drilling.

For a finish, Alan uses General Finishes Arm-R-Seal Oil & Urethane Stain followed by 2 coats of paste wax. And the result, along with Alan's fine craftsmanship, is gorgeous.

Everything you need to start making these boxes, including detailed instructions, can be found at www.shakerovalbox.com.