Friday, July 16, 2010
Wednesday, July 14, 2010
Bob Baker: 1954-2010

Some of you may not have heard of him, but if you are a serious handtool collector or are deeply smitten with antique tools, I bet you have.
I met Bob for the first time last November and most recently saw him at the Brown Tool Auction in March. The first things you would notice about him were his rosy cheeks and his piercing, twinkly eyes—which were fixed in a perpetual smile.

Bob had a love for unusual, high-end planes. Two of his reproductions—the Thomas Falconer Plough Plane (of which he made a full and half size) and the Moisset Plane—are two of my favorites. He made the Moisset plane in 1983, his first attempt at carving.
His level of precision and attention to detail in repairing high-end antique tools earned him a well-respected reputation. I found out later that many collectors would entrust only him to repair their tools.
Bob also ma

Bob made some of the things that I've always planned to make someday (or at least try). He was someone I held in high esteem and with whom I felt a kindred spirit. Not only did we share the same taste in planes, furniture, and architecture, we both shared a love of all things quirky. Like Bruce Campbell movies. And hiding secret, goofy messages in our pieces. And being mischievous big kids.
In one of his reproductions (last photo), he changed the initials on the front of the case to "BP." The patterned carving from the original reminded him of baby penguins, so he hoped that "someday, some little kid will look at that box and say, 'Hey, those look like a row of baby penguin faces' and hopefully put what he sees with the initials and smile at the discovery."

In his last email to me, he said "I have two big carving projects coming up in the next year or so. In the meantime—plane making, some restoration on two Holtz lathes, and building six copies of the clockmaker's lathe in Plumier/Diderot. (Bow lathe that clamps to the edge of a table or bench. A sweet little diddy.)"
Bob was hig
Unfortunately, for me and for the rest of the woodworking world, we have lost another great. However, I feel so fortunate to have gotten to know him even a little bit.
Sunday, July 11, 2010
How To Make Stephen Shepherd Say Bad Words

But, there are two people to whom I will rarely say no, and they are my pastors. So, when our associate pastor asked if I would repair some loose rungs on her antique pew chair, of course I said yes.
I had hoped to be able to knock apart the chair enough that I could fox-wedge the tenons (see illustration), but the seat is caned and I didn't want to risk damaging it.
Looking for an easy solution, I posted on Facebook: Has anyone ever tried to shim loose chair tenons with tape (plus glue, of course) if you're not able to take the entire chair apart in order to fox-wedge the tenons?

A slew of suggestions for fixing the joints followed: plane shavings, toothpicks, linen cloth, cotton thread, and unwaxed brown paper as shims; 1/4" lag bolt; and polyurethane glue with gap-filling properties (see blog post title).
I opted for using plane shavings, which worked very well. I glued and wrapped each tenon with a thin strip of wood, filled the mortise with glue (oddly, there was no old glue in the mortises that needed to be removed), knocked the chair back together, and clamped it.

A few shaving fragments squeezed out of the mortises, but they were easy to pare away with a chisel.
After the chair was finished, my partner, thinking she had remembered the correct joinery term that I referr

Only time will tell, Nancy. Only time will tell.
Stephen Shepherd, who wrote The Hide Glue Book (the definitive book on hide glue), eschews the use of modern glues for many reasons, one of which is that it makes future repairs very difficult. He saw my Facebook question this morning and wrote a blog post about the evils of using modern glue to build and repair furniture.
Well, I'm about to be added to Stephen's doo-doo list. Sorry, Stephen, I used Titebond III, because I do not have any hide glue and I'm lazy.

I did, however, take precautionary measures before gluing up the tenons in the hopes that the person in future who will need to re-repair the same rungs won't wish that my neck be wrung.
Tuesday, July 6, 2010
Spoons As Functional Art

For the last four years, he has concentrated his efforts on amassing a co


The variety is incredible. Who would have thought that something as utilitarian as a spoon could be interpreted so many different ways.

Recently, some of his spoons were on display in The American Association of Woodturners Gallery of Wood Art, and the Gallery Director, Tib Shaw, photographed 74 of them.

The 74 images have now been printed in a catalog "A Gathering of Spoons 2010," which is available from the AAW website. The cost

The styles include traditional, folk art, contemporary, and sculptural, and a variety of wood species are represented.

The craftsmanship is impressive, and the shapes are imaginative and inspirational.
All photos were taken by Tib Shaw and are copyrighted by AAW.
Saturday, July 3, 2010
Pretty Axes
Lest you think I've played another practical joke on you and used my ninja photoshop skillz to lure you into thinking that some manufacturer has morphed a workhorse of a tool into frilly eye candy, I assure you.....the images you are about to see are real.

Peter Buchanan-Smith, owner of Best Made Company, and a graphic-designer-turned-axe-painter, sells hand-for
ged axes made by an undisclosed company in Maine.
Apparently, the fashionable axes are well-made. And people are buying them.
The New York Times wrote an article about it here.

As woodworkers, what do we think of these? Do we dismiss them as unnecessarily-decorated tools? As croquet mallets with a serious business end? As functional works of art?
Is decorating a tool necessary? No. Have craftsmen decorated their tools for centuries to make them more attractive? Yes.
Think of
chip carved 16th-century Dutch planes and the carved router plane at left.* The carving lends nothing to the workability of the tool, and yet, the maker felt compelled to add ornamentation.
Are some forms of decoration okay, but not others. If so, why?
*The 18th-century router plane image is from Sandor Nagyszalanczy's book "Tools Rare and Ingenious: Celebrating the World's Most Amazing Tools."

Peter Buchanan-Smith, owner of Best Made Company, and a graphic-designer-turned-axe-painter, sells hand-for

Apparently, the fashionable axes are well-made. And people are buying them.

The New York Times wrote an article about it here.

As woodworkers, what do we think of these? Do we dismiss them as unnecessarily-decorated tools? As croquet mallets with a serious business end? As functional works of art?
Is decorating a tool necessary? No. Have craftsmen decorated their tools for centuries to make them more attractive? Yes.
Think of

Are some forms of decoration okay, but not others. If so, why?
*The 18th-century router plane image is from Sandor Nagyszalanczy's book "Tools Rare and Ingenious: Celebrating the World's Most Amazing Tools."
Wednesday, June 30, 2010
"The Best Two Bucks I Ever Spent"
That's what a friend said when he was telling me about the new Woodshop Widget application for iPhones, iPads, and iPods.
If you're in an electronic time warp that's stuck in 2001 (like me) and use the free cell phone that came with your sign-on agreement, you can still use all the woodworking-related utilities that Kenneth Woodruff and Marc Spagnuolo ha
ve worked so hard to put together. It's available for free on the internet.
Included in the features are: a board foot calculator; decimal to fraction conversions; wood movement calculations; shellac to alcohol proportions; squareness calculations; and lots of tips and links from Marc, The Wood Whisperer.
The wood movement chart is particularly amazing. Have you been wondering just how much a riftsawn board of Albizia will move in 50% humidity at 80ยบ? Check the chart; it's there.
Kenneth and Marc plan to add more resources to The Woodshop Widget, but already it has enough useful tools to help us in our own woodshops.
If you're in an electronic time warp that's stuck in 2001 (like me) and use the free cell phone that came with your sign-on agreement, you can still use all the woodworking-related utilities that Kenneth Woodruff and Marc Spagnuolo ha

Included in the features are: a board foot calculator; decimal to fraction conversions; wood movement calculations; shellac to alcohol proportions; squareness calculations; and lots of tips and links from Marc, The Wood Whisperer.
The wood movement chart is particularly amazing. Have you been wondering just how much a riftsawn board of Albizia will move in 50% humidity at 80ยบ? Check the chart; it's there.
Kenneth and Marc plan to add more resources to The Woodshop Widget, but already it has enough useful tools to help us in our own woodshops.
Friday, June 25, 2010
Get Thee To The Fair

I talked to several sutlers who said that in all the fairs they attend, this one is by far the best.
This was

This year, I appreciated being able to spend so much time talking with woodworkers Matthew Stein and Charles Boland.
Matt lives and works in Southwestern Pennsylvania, where he builds 18th-century reproduction furniture using traditional methods, and demo

Starting woodworking at a young age and apprenticing in a furniture shop repairing antiques and building new pieces while he attended college, nudged Matt down the path t

Matt opened his own shop in 1991 and is still going strong. It was encouraging to meet someone who is making a living building the types of furniture, and using the methods and tools, that many of us love.
Matt brought a number of beautifully-crafted pieces with him, as well as his travel workbench. But I was particularly captivated by his tool chest, which showed off his talent with marquetry.

If you'd like to see Matt in action, check out his list of events. He's a friendly guy and is happy to talk shop with other woodworkers.
--------------
Charles Boland, originally from Texas, has a workshop in West Virginia where he specializes in Windsor Chairs.
Like Matt, Charles works with hand tools the traditional way, and also teaches classes on chair making in his shop.

Charles works from log to chair, splitting billets and shaping spindles at his shaving horse and lathe. Seats are hollowed out with planes, scorps, and travishers.
It's labor-intensive, but Charles is committed to making authentic pieces, like his replica of Thomas Jefferson's swivel chair. Years of study and visits to museums have given Charles insight into the construction methods, design, and paint wear patterns of period pieces.

Charles is also a very friendly guy who is more than willing to chat with eager woodworkers. Meet him in person at one of these historic events.
Monday, June 21, 2010
Sandpaper Can Be Your Friend

Because they didn't build their furniture with curly cherry!

I go out of my way to not use sandpaper. In fact, sandpaper is the main reason I became interested in handplaning. Sawdust makes me cough (even with a dust mask) and it coats everything in the shop (even with a dust collector).
But trying to handplane this curly cherry was too much for my planes and me. (The next handplane I build will have a 55ยบ pitch.) Ah well, sometimes sandpaper can be your friend.
All the pieces to this PA German sawbuck table are ready for finishing. The table top is already finished with about eight coats of blonde shellac and two coats of Circa 1850 Antique Paste Varnish. I just need to rub out the topcoat to knock back some of the shine.
And because I always want to make it worth your while to read my blog, here is bonus photo quiz:
Is the image at right A) a pile of sawdust in a patch of posies? B) my dog, R

You be the judge.
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