Andrew Lunn and Gary Blum

As the Woodworking In America Conference is quickly approaching, I'd like to turn the spotlight on two more toolmakers I spoke with at last year's conference: Andrew Lunn of Eccentric Toolworks and Gary Blum of Blum Tool Company. Both men will be at this year's conference, so if you're visiting the Marketplace, be sure to stop by their booths.

Because I did not have enough time to speak with them in-depth at last year's conference, I wrote and asked them to tell me about their tools and what makes them special.

Andrew Lunn wrote this about his handsaws:
I suppose the way I would characterize my saws is that they are each made with extreme care, by hand, and have a very considerable amount of attention paid to detail. I am very picky about how the saws function and about how they look. They are not actual copies of existing saws, but are my own designs that are based upon a lot of thought, experimentation, and the study of old saws.

I like giving my saws a unique visual identity, with the carved scrolls, unusual lamb's tongues, and the filework done to the toes of the hand saws and panel saws.

My saws are very detailed functionally, as well. Sawing well is a skill, and I carefully design my saws to respond to, and to complement a skilled hand. The capacity for finesse and touch are built into the saws themselves. So even though the saws are visually unique, there is also a lot to them that is rather subtle and that you can't necessarily see by just looking at them. You have to use them before you see it.


Gary Blum wrote this about his planes:
My planes are different in many ways from the standard metal or wood planes. The bottom line, though, is that they take shavings and smooth wood just like any other plane.

The biggest thing which sets my planes apart from others is the reverse angle frog. By mounting a frog at this reverse angle, it allows for some very unique advantages for my planes. Depth adjustments are in a direct line with no connections, so there is no backlash in the screws. By having 2 screws for adjustments, lateral adjustments are done at the same time. The front of the frog becomes the chipbreaker, so no separate one is required. The frog itself can be cambered and the small blade simply bent to it by the back up iron, so you can always grind a straight blade and have a perfect camber. The mouth opening is parallel at the front and back so there is no mouth opening up as the sole is trued. The frog will pivot foreward or back to open or close the mouth and this can be done with no tools.

However, my main motivation for developing this plane was to eliminate the grinding step required for the plane iron. In talking with other woodworkers over the years, the main reason they didn't use their planes ( and therefore didn't know what they were capable of ), was the sharpening issue. The average woodworker does not have a good way to grind a 2 3/8" plane iron to a specific angle, keep it square, and straight, and not burn the edge. My thin irons only require honing, which can be done on a fixed angle jig, so it is a much simpler procedure.

I really enjoy the woodworking aspect of making my planes. Mesquite wood is my most popular choice, and it's a real pleasure to work with. I also use maple, walnut, cherry, rosewood, and jatoba. I have also done custom woods that the customer supplies. Since my planes are all handmade, I can change various things like handles, finish, length, etc.

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As I've said before, we're incredibly fortunate to have so many people who devote their careers to making superbly-crafted hand tools. If you can try them out in person, that's always the best way to tell if the tool is right for you. But, if you're not able to attend the WIA Conference, perhaps Andrew's and Gary's write-ups will help in your decision-making as you consider which tools should be employed in your workshop.

The Market at Washingtonburg

This was the first year we attended The Market at Washingtonburg, located in Carlisle, PA.

The setting was 18th-century and living history sutlers selling their crafts lined the grassy fields of the U.S. Army Heritage & Education Center.

Military units marched in formation and shot their reproduction muskets for event-goers.

This was the setting for one of the supply stations that was built along a military road around 1759, during the French and Indian War, where troops could restock their food and munitions.

Reproduction Civil War cabins are permanent structures on the grounds and represent quarters for enlisted men, cooks, and officers. Some reenactors were actually staying in the buildings during the event—their period-correct belongings and bedding (albeit, 18th-century, not 19th) outfitting the rooms—which made it all the more realistic.

Even without the encampment and reenactors, the facility is worth visiting. Replica World War I trenches and a World War II concrete bunker are open to explore, military aircraft are on display, and the Education Center houses collections of military officers.

WIA Marketplace Coupon

Woodworking In America is just 2.5 weeks away. Even if the Conference sold out before you could register, you can still shop in the Marketplace, which will feature 70 vendors, many of whom are hand tool makers.

Admission to the Marketplace is $7, but a $2 coupon is available on the WIA site.

If you plan to attend and you'd like to say hi, you can find me here—bogarting the Sindelar Tool Museum.

Chip Carving Video

This video covers a few chip carving basics for beginners. To learn more, I highly recommend Wayne Barton's book, The Complete Guide to Chip Carving.*

I'm not sure if I made it clear enough in the video, but the primary knife is the one that should NOT have any bevels. You SHOULD have bevels on the stab knife, however. Do not remove those.

View the video in a larger format here.



*I do not benefit from the sale of Wayne's book. He wouldn't even know that I'm recommending it.

A few people asked where I bought my knives and stones--I bought them from Wayne Barton (available on his website).

Tips On Chip Carving

During the one day I spent in Jögge Sundqvist's class at Country Workshops, I started carving a small bowl using an axe, adze, knife, and gouges.

I finished the shape in my home workshop and decided to add a little chip carving for decoration. Jögge carves decorative elements into most of his work and he cautioned us in class to resist the urge to add too much. "Don't overdo it" he said.

So, I'm just chip carving the top edge of my bowl.

Like everything in woodworking, chip carving is a learning experience. One thing I've found to be beneficial is to do a practice run with a new design, especially one that has tricky parts (photo 1). Much like making a prototype before building a piece of furniture, carving a practice piece allows you to work out the trouble spots.

Second thing I learned—the hard way—is to start a new cut facing away from the nearest cut (photo 2). If you plunge your knife into a new cut facing a previously chip carved element, you might accidentally lift out a chip that was meant to remain.

Tight curves can be tough. You need to change your attack angle so that just the tip of the blade enters the workpiece (photo 3). This enables you to make tighter turns.

A few more things: make thin pencil lines and try to carve them away so you don't need to remove them after you're finished; work under a raking light so you can see hard shadows; turn your workpiece often to view it from different angles; strop your knife a lot!; don't try to flick/dig/pry loose a chip with your knife—you're liable to break the tip. You have to carve out the chip; try not to stop mid-cut. A smoother line is achieved if you carve in a continuous motion; thick and thin lines are more interesting than parallel ones; and smooth cuts are more important than symmetrical ones.

For The Woodworker Who Has Everything

I asked for and got two things for my birthday: a new wallet (mine was held together with a rubber band) and pocket tweezers.

There isn't a single thing I need, tool-wise, and it's not possible for me to care less about fashion, so my bday wish list is always on the meager side.

But I'm happy as a woodworker with a pile of pink ivory and pearwood.

I am not endorsing this product, but it is pretty cool. It's very sharp with one curved side so you don't stab yourself as you remove a splinter. It also folds closed for safety.

And if you're a lady woodworker, it's great for plucking eyebrows. Works a heck of a lot better than the chainsaw I had been using.

Country Workshops with Jögge Sundqvist

I made it down to Country Workshops for one day only before stomach problems chased me back home, but it was well worth the drive.

Jögge Sundqvist is an excellent instructor and extremely likable person. I learned a ton of things from him in a short period of time, such as: the correct way to use an axe and adze, and the details that must be considered in bowl design.

The finished thickness of the walls and floor of the bowl is about 5/16". The ends, however, need to be three times as thick to account for the endgrain. Bowls are canted on the ends so the endgrain fibers are increased in length. This prevents liquid from leaching out of the ends and makes it less likely to crack.

Wooden bowls were used for all manner of things including dough, meat, and milk. In Norway and Sweden, "ale geese" bowls were made to hold beer.

During class, logs were split (taking care to avoid the pith), bark was removed, insides were hollowed, and outsides were carved to shape.

There are several ways to dry a bowl at this point. If it's small enough, you can use a microwave. Larger bowls can be stored in paper bags with air holes (which may result in spalting, so be careful) or wrapped in cloth and stowed in the basement or other cool place. You can even bury it in a pile of shavings for a few weeks.

If you carve green wood, as we did, you'll have to wait until the bowl is dry to achieve a finished, smooth surface.

I missed the days spent on spoon carving and proper knife holds, unfortunately, but I have Jögge's video, Carving Swedish Woodenware, for reference.

There are still spaces available in Jögge's next class, which is September 6-11. The video below will give you some idea of the layout and class structure.

The owners, Drew and Louise Langsner, couldn't be more gracious. They are sweet, gentle people and Louise is a heck of a cook.

When you take a class at Country Workshops, you become part of the family. The informal, friendly atmosphere and rustic, remote setting can provide the perfect getaway from a hectic life.

The spoons above were carved by Jögge Sundqvist. The bowl was carved by Drew Langsner.




You can view the video in a larger format here.

Designs for the bowl dogs we used at Country Workshops can be found in their free online newsletter.

All Packed Up and Nowhere to Go

I should be on the road to Country Workshops as I write, but something is preventing it.

A stomach ulcer.

I've never had one before, so while I've battled increasingly worse burning nausea for the past five weeks and cut virtually every food item out of my diet (thinking some food product was the cause) except soda crackers and antacid pills (hey, I'm losing all kinds of weight), being doubled over in pain to the point of tears last night finally prompted me to call the doctor-on-call.

Ulcer. Great.

Wish me luck that I can get in to see him tomorrow so that maybe I can make it for the second half of the class.

I'm disappointed, to say the least.